​In precision manufacturing, consistent results do not come from machines alone. They come from shared standards, repeatable routines, and people who understand every step of the process.

In January 2026, IGW Romania hosted colleagues from VCST Mexico, IGW India and IGW China for a hands-on technical training and integration program. The goal was clear. Align expertise across sites, deepen process understanding, and strengthen collaboration through real shopfloor work.

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Why cross-site training matters at IGW

When multiple sites support similar technologies and customers, consistency becomes a daily discipline. Cross-site training helps teams:

• Transfer practical know-how faster than documentation alone ever can
• Align process thinking and quality expectations across regions
• Build a shared language between engineering, production and inspection
• Reduce ramp-up time on new processes and equipment

This is how IGW builds capability at scale, without losing control of quality.

One month of sharing knowledge

Throughout the month, specialists from several technical domains joined IGW Romania’s teams, including process engineering, product engineering, CNC programming, operations and quality control.

Deep dive with IGW China

The month started with a visit from Nick Liu, Process Specialist from IGW China, focusing on the gear grinding process on the Viper500. The program also covered complementary steps such as part balancing and assembly, where precision is not optional and process understanding is critical.

Knowledge exchange with VCST Mexico

IGW Romania welcomed colleagues from VCST Mexico, covering multiple roles and viewpoints:

• Martin Posada, Project Leader
• Miguel Castillo, CNC Programmer with expertise in hobbing and gear grinding
• Victor Salazar, CTX Gamma Operator and Setter
• Carlos Perez and Jose Mares, Quality Inspectors

Their focus included production flows and key operations on the DMG Gamma machine, combined with best-practice exchange on how processes are organised and controlled on the shopfloor.

Workflow immersion with IGW India

From IGW India, Tanmay Guldagad and Komal Giram, Product Engineers, followed the full manufacturing route end to end. Turning, milling, hobbing, grinding, and dimensional inspection. They also participated in evaluating tools and measuring equipment, reinforcing what each step requires in terms of preparation, stability and verification.

What this strengthens

By working directly with operations and technical teams, participants gained an in-depth view of how IGW Romania structures production and maintains strict quality standards. The impact goes beyond training. It strengthens the foundation of a global organisation built on:

• Shared ways of working
• Comparable technical judgement across sites
• Collaboration that is practical, not theoretical
• Continuous learning embedded in daily operations

Looking ahead

IGW remains committed to developing people and supporting the growth of specialists through real technical training, access to modern technologies, and collaboration across borders. Initiatives like this build a stronger global team, united by shared standards and a clear focus on performance.

​At IGW, continuous improvement in production is driven by long-term preparation, not quick wins. The recent installation of a Starrag STC1600 at our Oostkamp site is a clear example of that approach.

This new machine strengthens our capabilities in high-precision, large machined components, while increasing process stability and future capacity.

A project built over time

The Starrag STC1600 project started in June 2023. From the beginning, the focus went far beyond installing a machine. The objective was to deliver a fully integrated production solution that fits seamlessly into our existing processes.

The physical installation on site took approximately six weeks. However, the largest effort was dedicated to developing the turn-key setup.

In this context, turn-key means that the machine was delivered as a complete, production-ready system. This includes machine configuration, probing strategies, clamping concepts and process validation. When the machine entered production, it was ready to run according to IGW standards, not requiring further fundamental development.

The Starrag STC1600 is a 5-axis milling machine dedicated to large machined components with high precision. A key feature is the use of hydraulic clamping, supported by custom-developed fixtures.

These hydraulic fixtures were specifically designed for IGW’s components and required significant development time. Their role is to ensure repeatable positioning, stable machining conditions and consistent quality throughout long machining cycles.

Although the machine is currently used for two specific component types, its technical capabilities allow for a much broader application range in the future.

Key machine characteristics:

• 5-axis milling for large components
• Hydraulic clamping with custom fixtures
• Spindle speed up to 12,000 RPM
• Tool magazine with a capacity of 220 slots

A multidisciplinary effort

Bringing the Starrag STC1600 into production was a collaborative effort across multiple teams.

Around 15 colleagues within IGW were involved, in the installation. In addition, software specialists supported the development of post-processors and digital integration, ensuring reliable and repeatable machining programs from day one.

This cross-functional approach ensured that the machine was not only installed, but fully embedded into IGW’s production environment.

Strengthening future capacity

The Starrag STC1600 represents more than an equipment upgrade. It reinforces IGW’s ability in large machined components with high precision, stable processes and controlled quality.

By investing in both technology and process development, IGW continues to prepare its manufacturing operations for increasing complexity and future customer requirements.

​Curious what we manufacture on this machine today?

The Starrag STC1600 is currently used for two specific, large machined components. 👉 Discover more about our capabilities here: https://igwpower.com/large-machined-components/

Do you have large machined components that require high precision and controlled processes?
Feel free to reach out to our team at sales@igwpower.com.

We’re proud to announce that 20 team members at IGW India have earned their Lean Six Sigma Green Belt certification. This is a significant step forward in our ongoing focus on building smarter systems, improving quality, and developing skilled, future-ready talent.

With this certification, these employees are now equipped to lead improvement projects across the organization. This makes processes more efficient, more consistent, and more customer-focused.

But what exactly is Lean Six Sigma, and why does it matter?

What is Lean Six Sigma?

Lean Six Sigma is a widely adopted method used by companies around the world to improve how work gets done. It combines two proven approaches:

• Lean is all about removing unnecessary steps, cutting down delays, and streamlining workflows.
• Six Sigma focuses on reducing errors, improving quality, and using data to guide decisions.

Together, they offer a structured way to solve problems and create lasting improvements in everything from manufacturing and logistics to customer service and product development.

Why is Lean Six Sigma relevant for modern companies?

In competitive industries (whether it’s manufacturing, healthcare, IT, or finance), delays, inefficiencies, and errors can quickly pile up and impact performance. Lean Six Sigma helps organizations take a step back and look at how things are working (or not working), then apply a clear, data-driven method to improve them.

The result? Better quality, faster delivery, happier customers, and more efficient use of time and resources.

Lean Six Sigma at IGW

We manufacture precision gear systems used in critical applications across transportation, energy, and industry. That means every detail matters; from the accuracy of a gear tooth to the timing of a delivery.

By embedding Lean Six Sigma principles into our daily work, we’re able to:

• Spot and eliminate inefficiencies before they grow into bigger issues
• Standardize best practices across teams and shifts
• Improve product quality and reduce scrap
• Speed up lead times without cutting corners
• Build a stronger, more agile organization

It’s not just about fixing problems when they happen. It’s about building systems that prevent them from happening in the first place.

Is Lean Six Sigma better than other methods?

What sets Lean Six Sigma apart is its blend of logic and practicality. While many improvement methods rely on broad strategies or one-size-fits-all solutions, Lean Six Sigma gives teams concrete tools to analyze what's really happening, find the root causes of problems, and implement solutions that stick.

It also creates a common language across departments. Whether someone works in engineering, operations, or customer support; Lean Six Sigma provides a shared structure for problem-solving based on data, not guesswork.

Is it difficult to earn a green belt?

Earning a Lean Six Sigma Green Belt isn’t something you do in a weekend. It requires focused training in key concepts like process mapping, root cause analysis, and statistical thinking. It also involves completing a real-world project that shows the candidate can turn theory into action.

That’s why Green Belt certification is widely respected. It reflects not just knowledge, but the ability to improve real systems in meaningful ways.

What does this mean for IGW India?

We see this certification as more than a personal achievement. It’s an investment in how we work as a team. Our newly certified Green Belts will now take the lead on identifying inefficiencies, improving workflows, and helping us deliver better results for customers and colleagues alike.

Congratulations to the 20 team members who’ve stepped into this new role. We’re excited to see where your skills take us next.

You’ve probably heard the word compressor thrown around in industrial settings, or maybe in the context of your air conditioning or car. But what is a compressor, really—and why do so many industries rely on them?

Let’s break it down and uncover the difference between two major players in the compressor world: rotary and centrifugal compressors.

So… What’s a compressor?

Think of a compressor like a super-strong lung. Its job is to take in gas—usually air—and squeeze it, increasing the pressure while shrinking the volume. That compressed air is then used to do all kinds of work: powering tools, cooling buildings, moving gas through pipelines… the list goes on.

Basically, if it hisses, spins, cools, or lifts—there’s a good chance a compressor is involved.

Where do you find compressors?

Everywhere. Seriously.

• factories: Running machinery and powering pneumatic tools. Compressors are used to produce clean air which is necessary to produce for example microchips through semi-conductors.
• Oil & Gas: Moving natural gas through pipelines
• HVAC systems: Helping your fridge or AC keep things chill
• Power plants: Supporting turbines and energy production
• Transport: In air brakes, turbochargers, and even airplane systems, reconvert gases released over time from LNG back into LNG, to power ships with gas engines for example.

Different jobs call for different kinds of compressors—and that's where things get interesting.

The compressor showdown: Rotary vs. Centrifugal

Not all compressors are created equal. Let’s meet our two main contenders:

Rotary Compressors – The Reliable Workhorse

These guys use rotating screws, vanes, or lobes to do the squeezing. They're tough, compact, and great at working steadily without fuss.

Why people love them:

• Quiet and compact
• Perfect for constant use
• Low maintenance = fewer headaches
• Ideal for medium pressure jobs (think factories or workshops)

🔧 Best used for: Day-in, day-out tasks where durability and reliability matter more than speed or scale.

Centrifugal compressors – The high-speed performer

Instead of squeezing gas between screws, centrifugal compressors spin it like crazy. A fast-moving impeller flings gas outward, building pressure as it slows in a diffuser.

Why they’re cool:

• High flow, high pressure = big power
• Excellent energy efficiency at large scales
• Often oil-free, which is great for cleanliness and maintenance
• Great for continuous operation in massive setups

🏭 Best used for: Large industrial plants, gas pipelines, chemical processing—basically, the big leagues.

Which one’s right for you?

Here’s a quick cheat sheet:

You Need…	Go With…
Reliable pressure in a compact setup	Rotary compressor
High-speed airflow for massive systems	Centrifugal compressor
Lower upfront cost and easy upkeep	Rotary
Energy efficiency at scale	Centrifugal

And what does IGW have to do with it?

Well, compressors don’t run on magic—they run on precision gears. And that’s where we come in.

At IGW, we craft top-quality gears that keep compressors running smoothly, quietly, and efficiently. Whether you're working with a rugged rotary system or a high-performance centrifugal setup, our gears are built to deliver power without compromise.

So the next time you hear the hiss of compressed air or the hum of a spinning machine, think of the gears making it all happen. That’s us.

We’re beyond excited to share that IGW India has taken home the Diamond Award in the “Tech-Driven Workplace Change” category at the Corporate Excellence Awards 2025 by iNFHRA!

This top honor celebrates our bold approach to innovation, our ongoing drive for sustainability, and the smart solutions we’re bringing to life on the shop floor every day.

What are the iNFHRA Awards?

Hosted annually by the Infrastructure, Facility, Human Resource & Realty Association (iNFHRA), the iNFHRA Awards spotlight organizations across India that are shaking up the workplace industry — from cutting-edge technology and intelligent infrastructure to ambitious sustainability efforts and people-first HR initiatives.

In other words, these awards don’t just recognize operational success — they celebrate transformational impact. Companies that are making a difference not just for their bottom line, but for their people, their communities, and the planet.

That’s exactly why winning the Diamond Award — the highest honor in our category — means so much. It’s a powerful acknowledgment of how we’re using technology to make real, measurable improvements on the shop floor and beyond.

Recognizing our achievements in innovation and sustainability

At IGW India, we believe that innovation is only meaningful when it delivers real-world results. That’s why we’ve invested in forward-thinking solutions like diagonal hobbing technology, which enhances gear production efficiency, and solar energy integration, which helps us dramatically reduce our carbon footprint.

Together, these initiatives reflect our commitment to building a smarter, greener, and more future-ready manufacturing environment.

Fittingly, this prestigious award was accepted at the iNFHRA Awards ceremony by our very own Mr. Vikas Dudeja (Plant Manager) and Mr. Sandip Mali (Engineering Manager) — a proud and defining moment for all of us at IGW India.

A team effort worth celebrating

Of course, none of this would have been possible without the incredible teamwork behind it.

This isn’t just a win for IGW India — it’s a celebration of all the individuals who make our organization what it is. From the shop floor to senior leadership, it’s your passion, creativity, and dedication that turned bold ideas into reality.

Whether you’re solving complex technical challenges or driving excellence in day-to-day operations, your efforts made this recognition possible.

Looking ahead

As we take a moment to celebrate this achievement, our eyes are firmly set on the road ahead.

We’ll continue to innovate, collaborate, and lead the charge toward a more sustainable, efficient, and tech-driven manufacturing future.

A heartfelt thank you to the entire IGW India team — this Diamond Award is yours. Let’s keep reaching higher, together.

While gears are at the origin of IGW, our capabilities extend far beyond drivetrain technology. For more than 50 years, we have built deep expertise in the manufacturing of large machined components, enabling us to serve customers who rely on extreme precision, reliability, and flawless execution.
Today, our components are used in highly demanding sectors, including medical technology and semiconductor lithography, yet our capabilities extend far beyond these applications.

Supporting critical healthcare technology

One of our long‑standing customers is a global leader in healthcare technology. For their advanced imaging equipment, we deliver large machined components used in scanners that support medical personnel during interventional X‑ray procedures. What sets IGW apart is our ability to deliver fully finished, assembly‑ready parts. The process starts with castings delivered to our Oostkamp facility. From there, we manage the complete transformation—from machining to inspection, painting, and final finishing, so the components arrive at the customer completely ready for integration into their systems.

In the semiconductor lithography sector, the standards for quality are incomparable. Machines used in this field must achieve accuracy measured in nanometres, requirements that leave no room for compromise. We are proud to manufacture large machined components for a world‑leading OEM in this industry. These include one of the structural frames used in sophisticated lithography systems that power the production of advanced electronic components worldwide. Just as in our medical projects, we manage the entire supply chain, from rough material to the final finished part. Our scope includes machining, surface treatment, and sub‑assembly performed in a controlled clean‑area environment before shipment to the customer.

Large machined components present unique engineering challenges. Their size introduces potential variations, such as deformation throughout the production process, which require absolute control and deep technical experience. Thanks to more than three decades of expertise, our teams have developed the know‑how to consistently deliver reliable, high‑precision components, built to perform in the most demanding applications and environments.

Proud of the trust placed in us

We are honoured that global industry leaders rely on our components for critical applications across multiple markets. While medical technology and semiconductor manufacturing are strong examples of where our parts are used today, our expertise is not limited to these sectors. IGW continues to expand its capabilities to support a broad range of industries that require complex, high‑quality large machined components. Driven by the trust of our customers, we look forward to embracing new challenges and continuing our journey of precision manufacturing excellence.

Despite challenging market conditions, IGW continues to grow and invest in the future. One of our latest milestones is the installation of a brand‑new MCM machining center—an important step that strengthens our capacity for large machined components and supports our long‑term strategic ambition to deliver faster, smarter, and more flexible manufacturing solutions.
A future‑proof investment in efficiency and innovation
The investment was driven by two major developments:

• an increasing demand for new and complex components, and
• emerging technologies that significantly enhance manufacturing speed, reliability, and efficiency.

The new MCM machine replaces a 20‑year‑old unit and is expected to serve at least two more decades. More importantly, it introduces a new level of automation and precision to our machining operations.
https://www.youtube.com/watch?v=jKjqj5-27_Q

Higher capacity, greater flexibility

Equipped with a robotic deburring cell and state‑of‑the‑art 5‑axis machining centers connected via automated pallet pools, the new MCM line significantly boosts our production capabilities.
These innovations allow us to:

• shorten our time‑to‑market
• increase throughput and production stability
• react more flexibly to customer needs

This 2‑million‑euro investment is already proving to be a smart move. With demand continuing to rise, IGW is currently evaluating the purchase of two additional machines dedicated to smaller components.

Enabling precision across diverse industries

The new machining center is used for the production of IGW’s high‑quality large machined components, ranging from 1 to 3 meters in aluminum.
Today, we manufacture parts for sectors such as:

• the medical industry (e.g., C‑arm components)
• global market‑leading OEMs in the semiconductor sector

These markets are examples of where our components are used today, but we are not limited to these sectors.
IGW’s advanced machining capabilities are designed to serve a broad and evolving range of industries where precision, reliability, and large‑scale aluminum components are essential.

At IGW India, we believe in continuous learning and development to drive operational excellence. In collaboration with the Unique Skills Development Center, we introduced a specialized diploma training program designed exclusively for IGW. This initiative enhances employee skills and productivity through a balanced mix of theoretical and hands-on training.

Program Overview

Employees dedicate six hours per week to intensive sessions, combining classroom learning with practical application. Each semester concludes with assessments to evaluate their understanding and proficiency. With the successful completion of its second edition, the program continues to strengthen our workforce’s capabilities.

A Growing Impact

In this edition, 79 employees successfully completed a total of 288 hours of training, reflecting significant progress in skill development. Beyond technical expertise, this program cultivates a culture of continuous learning, adaptability, and teamwork. We are proud to announce that all 79 students completed the course with flying colors!

Commitment to Excellence

IGW India’s training program underscores our dedication to employee growth and operational efficiency. By equipping our workforce with essential skills, we are building a safer, more agile, and highly collaborative workplace—one where knowledge and innovation drive our success.

For nearly two decades, we've been offering students at VTI Brugge hands-on workplace learning experiences at our IGW Oostkamp plant. This long-lasting partnership has grown into a robust program that bridges the gap between education and the professional field.

A deep rooted friendship

IGW was founded by Alfons Watteeuw, only at the bitter young age of 19. The choice for metalworking and specifically gears was influenced by his father, Henri Watteeuw. Henri was a teacher at VTI Brugge for 42 years, authored 14 technical books. Alfons picked up this deep-rooted passion, laying the foundation for the collaboration between IGW and VTI Brugge over 75 years ago!

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Workplace learning at IGW

At the IGW plant, students participate in six sessions where they receive a theoretical basis from teacher H. Vankerschaver. Even more interesting for them is the opportunity to apply that knowledge on our shop floor. The curriculum offers a wide range of topics: from business organization to the technical processes that are central to an industrial production company. This year, the focus will once again be on gears, a crucial part of IGW's expertise. The students will learn not only how to make these mechanical components, but also what processes to apply in order to improve their durability. In addition to theoretical insights, they conduct hands-on experiments in the laboratory. This gives them the opportunity to assess production parts for quality. The focus is on size and shape requirements as well as mechanical properties.

Teacher H. Vankerschaver emphasizes the importance of this collaboration: "Workplace learning is a unique opportunity for our students to bridge the gap between school and the professional field. They learn how to apply the theory in practice, which gives them a valuable head start on the job market." VTI Brugge expresses its gratitude to IGW Oostkamp and all employees who contribute to this project. "This collaboration is invaluable to our school and our students. We look forward to continuing this tradition and building the future of technical craftsmanship together," said a representative of VTI Brugge.

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Shaping the future of the industry

Many former students now work at IGW, highlighting the long-term benefits of this collaboration. According to Mr. Vankerschaver, the success of this program is thanks to the dedication and commitment of the IGW team, who invest significant time and energy into making it a success. He added: “The students find it fascinating to step outside the classroom and see how a company operates. They are open to the experience and appreciate the opportunity to apply their theoretical knowledge in a real-world setting. This exposure not only sparks their interest but also motivates them to pursue further studies, with some aiming to become engineers.”

We're beyond excited to host these sessions for the motivated students at VTI Brugge. Their enthusiasm and drive are what will shape the future of our industry, and we are honored to support their journey.