Expanding our large machined component capabilities in Oostkamp

​At IGW, continuous improvement in production is driven by long-term preparation, not quick wins. The recent installation of a Starrag STC1600 at our Oostkamp site is a clear example of that approach.

This new machine strengthens our capabilities in high-precision, large machined components, while increasing process stability and future capacity.

A project built over time

The Starrag STC1600 project started in June 2023. From the beginning, the focus went far beyond installing a machine. The objective was to deliver a fully integrated production solution that fits seamlessly into our existing processes.

The physical installation on site took approximately six weeks. However, the largest effort was dedicated to developing the turn-key setup.

In this context, turn-key means that the machine was delivered as a complete, production-ready system. This includes machine configuration, probing strategies, clamping concepts and process validation. When the machine entered production, it was ready to run according to IGW standards, not requiring further fundamental development.

The Starrag STC1600 is a 5-axis milling machine dedicated to large machined components with high precision. A key feature is the use of hydraulic clamping, supported by custom-developed fixtures.

These hydraulic fixtures were specifically designed for IGW’s components and required significant development time. Their role is to ensure repeatable positioning, stable machining conditions and consistent quality throughout long machining cycles.

Although the machine is currently used for two specific component types, its technical capabilities allow for a much broader application range in the future.

Key machine characteristics:

• 5-axis milling for large components
• Hydraulic clamping with custom fixtures
• Spindle speed up to 12,000 RPM
• Tool magazine with a capacity of 220 slots

A multidisciplinary effort

Bringing the Starrag STC1600 into production was a collaborative effort across multiple teams.

Around 15 colleagues within IGW were involved, in the installation. In addition, software specialists supported the development of post-processors and digital integration, ensuring reliable and repeatable machining programs from day one.

This cross-functional approach ensured that the machine was not only installed, but fully embedded into IGW’s production environment.

Strengthening future capacity

The Starrag STC1600 represents more than an equipment upgrade. It reinforces IGW’s ability in large machined components with high precision, stable processes and controlled quality.

By investing in both technology and process development, IGW continues to prepare its manufacturing operations for increasing complexity and future customer requirements.

​Curious what we manufacture on this machine today?

The Starrag STC1600 is currently used for two specific, large machined components. 👉 Discover more about our capabilities here: https://igwpower.com/large-machined-components/

Do you have large machined components that require high precision and controlled processes?
Feel free to reach out to our team at sales@igwpower.com.